Wood Chipper

Get to Know Wood Chipper
Wood chipper is born to process wood logs or tree branches into 20 mm-40 mm wood chips for various wood products industries and plants. Known as wood cutting machine, it belongs to wood processing equipment series.Wood chipping machine is widely applied to wood pellets, textile, paper making, slurrying and wood-based panel industries.It has no special requirements on raw materials and thus can process wood logs, peeled undersized tree branches,bamboo,slab material and fallen trees.

Wood Chipper Shredder Classifications 
Wood chipper machine contains two types which are fixed wood chipper and mobile wood chipper. The fixed type is mainly used in plants or factories, while the mobile one for forest zone. Based on different configuration structures of working parts, wood chipper can be classified into drum wood chipper and disc wood chipper; Oblique feeding wood chipper and flat feeding wood chipper are also two different types due to feeding styles.

Why Our Wood Chipper  Disc type oblique feeding wood chipper has three types according to blades amount and among them, the spiral blades wood chipper is most polular because wood materials surface can touch blades completely to get uniform wood chips. Our wood chipper can produce uniform wood chips length with the least chipper disc wear-out, and high acceptance rate of 97%.

Wood Chipper Machine Inner Structure 
Our wood chipper is designed in disc type and oblique feeding. This series wood chipper consists of engine base, chipper disc,feed inlet,cutter blade,dead knife,cutter cover,electric controlling system, etc. Customized wood chippers and spare parts are allowed and wood chips of different sizes and depth are offered.

Wood Chipper Features
1. Adjustable power engine, optional conveying system and feeding style; various choices.
2. Compact structure, reasonable design,easy to operate and maintain.
3. Large chipping capacity, wood chips length can be freely adjusted.
4. Wear-resisting materials for mat, high quality steels for dead knife and blades.

Wood Chipper Shredder Growing Trend With wood chipper being used in more and more wood product fields, it has been continuously improved to satisfy different industries. It is reported that wood chipper manufacturers through tout the world have paid more attention to improve wood chipping structure, the quality of chipping blades and assembling so that extend blade service life. How Does a Wood Chipper Work On the frontage of chipper disc, there are grooves assigned for installing cutting blades. Wedge-shape adjusting blocks are filled at the bottom of blades to adjust their length outside, while behind blades are adjustable mats for regulating compensation length of worn blades. Along the direction of blades, there are interconnected gaps for the cut wood chips turning to the other side of chipper disc. Outside of disc are evenly deployed blades which can create air to blow wood chips out. After screening, large wood materials re-enter wood chipper for a second time chipping. Wood chips has uniform length. Disc Type Wood Chipper Technical Data  Model XP-800 XP-950 XP-1100 XP-1210 XP-1410 Cutter Diameter 800mm 950mm 1100mm 1210mm 1410mm Cutter Speed 960 r/min 960 r/min 960 r/min 960 r/min 960 r/min Blade NO. 4 4 4 4 4 FeedingSyle oblique feeding oblique feeding oblique feeding oblique feeding oblique feeding Capacity 3-6 t/h 6-8 t/h 8-10 t/h 10-13 t/h 13-16 t/h Power 30 kw 37 kw 37 kw 75 kw 90 kw Cutting Max Diameter 20cm 25cm 30cm 35cm 35cm Contact: Anna Email: hotamisywoodpelletmill@gmail.com Skype: andy.li798 website: http://www.wood-pellet-mill.com/product/wood-crusher/wood-chipper-shredder.html

How to Make Wood Pellets: Ring Die Pellet Mill or Flat Die Pellet Mill

A. Ring die pellet mill has wide application in commercial use with relatively large production capacity, 300~3500 kg/h. While flat die pellet mill is popular with home use, capacity from 30-2000kg/h.

B. Ring die wood pellet mill adopts imperative feeding device, ensuring a continuous & even feeding speed. Flat die pellet mill adopts vertical feeding way, that is to say, materials depend on its own weight dropping into the pelletizing chamber. So the feeding speed of flat die pellet mill cannot be controlled automatically.

C. The roller shell of ring die pellet mill for making biomass pellets doesn't completely cover the roller, reducing wear and prolong service life.

D. Ring die pellet mill can be applied to making various biomass materials into pellets, especially for materials hard to be pelletized or with much moisture.

E. Ring die pellet mill can be equipped with inner oil spraying device, making pellets surface more smooth and solid.

f you want to start medium or large size wood pellet plant for commercial use, you should firstly consider 3 factors: working efficiency, pellets quality, profits. 
Working efficiency: ring die pellet mill is highlighted with high efficiency and large capacity. Pellets quality: biomass pellets produced by ring die pellet mill are more solid and smooth. Cost- effective: though ring die pellet mill is relatively more expensive, while compared with its long service life and low-malfunction rate, it is really a cost-effective machine. 
Combine all these factors together, ring die pellet mill is best choice.


Anna
Email: hotamisywoodpelletmill@gmail.com
Skype: andy.li798
Website: www.wood-pellet-mill.com

Electric Flat Die Wood Pellet Mill

Electric Flat Die Wood Pellet Mill Introduction
Electric Wood Flat Die Pellet Mill is an ideal pelletizing machine mainly used for small-scale wood pellets production for home heating. Flat die pellet mill also has wide application in animal bedding plant. The raw materials for making biomass pellets are easy to obtain, like wheat straw, sunflower stalk, forestry wastes, wood chips, etc. Driven by electric motor makes it more energy-saving and environmental friendly. Based on the unique characteristics of easy operation, low consumption, competitive price and environmental friendly, Amisy Electric Flat Die Wood Pellet Mill is a good investment.
Electric Flat Die Wood Pellet Mill Features
* Electric flat die pellet mill is driven by electric motor which makes it more energy-saving and environmentally friendly.* The flat die pellet mill is made of wear-resistant material thus having a long service life
* The pelleting process is visible, so it is convenient to solve problems in time.
* Ready-to-get raw materials like paddy straw, sunflower stalk, forestry wastes, wood chips, and many other agro and forestry wastes.
* Able to change new die and rollers fast and conveniently.
* Simple structure, small area coverage, easy operation and maintenance.
* Low consumption, competitive price and cost saving.
Wide Application Range of Electric Flat Die Wood Pellet Mill

1. Electric flat die wood pellet mill is suitable for processing biomass materials such as wheat straw, sunflower stalk, forestry wastes, wood chips and many other wastes into wood pellets for green fuel.
2. Flat die wood pellet mill is good pelletizing equipment for animal bedding. Wood pellets are highly absorbent animal bedding which helps to reduce your bedding consumption, cleaning time and quantity of disposal. They absorb up to 4 times their weight in moisture and ammonia to keep animal territory cleaner and fresher.
3. Besides, this portable wood pellet mill is also suitable for making feed pellets for livestock and poultry .
Reasons & Tips For Choosing Electric Flat Die Pellet Mill

Firstly, the simple design of the flat die pellet mills are quite less space-consuming than ring die pellet mill. These small pellet machines could be transported conveniently and much more flexible to smaller scale pellets production plant.
Secondly, pelletizing process is visibility for flat die pellet machine. By viewing entire process within the chamber you'll discover precisely what the genuine trouble is and solve it quickly whenever problems happen.
Thirdly, Flat die pellet mill can either be powered with an electric motor or diesel engine. You can have a free choice according to your local condition. If you’re going to choose electric flat die pellet press, make sure you have enough power capacity in the pelletizing location. Besides, make sure you take the costs of upgrading your electrical system into consideration. Even though it is a one time cost, it will still affect your return on investment.
Hope you the above content is helpful for you, if you any question, feel free to contact us through 3 ways: chat on-line, send inquiry or Email us, we promise to give a satisfying answer in one week day. 

Electric Flat Die Wood Pellet Mill Technical Data

Model	AMSPLM-200	AMSPLM-300	AMSPLM-350	AMSPLM-400	AMSPLM-450	AMSPLM-500	AMSPLM-550	AMSPLM-800
Capacity	80-120kg/h	200-300kg/h	300-450kg/h	400-600kg/h	500-700kg/h	500-700kg/h	800-1000kg/h	1800-2000kg/h
Power	7.5kw	15kw	22kw	30kw	37kw	55kw	75kw	132/160kw
Dimension (mm)	950*450*800	1300*600*1300	1500*650*1350	1400*800*1400	1400*800*1400	1800*1200*1650	2100*1200*2150	2900*1900*2400
Weight	360kg	450kg	520kg	1400kg	1600kg	2300kg	2800kg	4500kg

Contact: Anna

Email: hotamsiywoodpelletmill@gmail.com

Skype: andy.li798

website: http://www.wood-pellet-mill.com/product/wood-pellet-mill/electric-flat-die-wood-pellet-mill.html

Affecting factors in wood pellet mill production

Over the last decade there have been two major factors that have been driving the growth of the pellet fuel market. The first is the consistent rise in the cost of fossil fuels and price instability, and the second is the increased attention given to the effects of using fossil fuels such as oil and gas on the environment. Other factors that support the case for pellets is that they are a fuel that can be produced locally, from local wood and biomass materials. Local pellet production and distribution can produce an affordable fuel, while creating local jobs and keeping the carbon footprint to a minimum.

Purchasing a pellet mill is actually a very small part of been able to produce wood or biomass pellets. On the face of it making pellets in a pellet mill may seem very straight forward, you put wood or biomass into the pellet mill and pellets come out the other end. Well, the reality could not be further from the truth as quality wood and biomass pellet compression relies on a combination of principles. These include proper material preparation, proper pellet mill operation and maintenance. However, it is still possible for even the average homeowner to own and operate a small pellet mill. As with every process, its just about knowing what you have to do and when.

1. Raw material

1.1 density: 

The higher density of the raw material, the more pellets can be made.

1.2 particle size: 

The flat die wood pellet mill can operate normally when raw material particle size is less than 60mm. Material with crude fibre and poor adhesion requires fine crushing, for fine grinded particles can arouse fast running speed and low wear and tear.

Before pellet compression in the pellet mill can take place the wood, straw, grass or any other form of biomass must be reduced in size. One fact that is not widely stated however is one of the most important facts in pellet production, "Only a raw material of consistent quality can produce consistent quality pellets". Part of this consistency is the size of raw material particles used in the pellet mill. Particles, which are too small or too large, can severally affect pellet quality and increase energy consumption.

1.3 moisture:

Moisture content of materials directly affects the grain yield and quality, and the most suitable water should be between 15% -45% in raw material.

One of the reasons pellet fuel is so popular is produced pellets have moisture content below 10%. This enables the pellets to burn very efficiently, and produce virtually no smoke during combustion. Pellet production is a high temperature process. The right moisture content will produce the best quality pellets, reduce energy consumption and reduce pellet mill downtime.

2. Operational factors

2.1 clearance between rolls and dies

Another adjustment that can impact heavily on how successfully the pellet mill operates is the distance between the roller and die template. 

Generally the space should be 1.5-2.5mm. The distance set between the roller and die can impact on how much energy the pellet mill uses, the quality of the pellet, pellet mill productivity and the amount of fines produced. Correctly setting up the die on a pellet mill will also increase the life of the roller and die, and reduce the cost of changing these consumable parts.

2.2 clearness of rolls and dies

There always are some iron filing and oxides in new die holes thus to cause friction in pellet production. You can clear the dies or just run the pellet mill for a short time.

Watch out the water content in pellet production to avoid plug. If excessive moisture is added, the meal tends to become slippery beneath the roll assembly. This alters the driving force that turns the roll. The roll will begin to plough the material ahead of itself. The feed has lost its ability to turn the roll. Lack of proper moisture content in the conditioned meal will decrease the tendency of the material to slide through the holes. The resistance from the die holes can become greater than the roll force, which attempts to extrude the meal. A plugged condition will result. 

After so much knowledge, you must come to the key point. Don’t worry, it will go smoothly in practice.

Amisy Machinery

Anna

Email: hotmaisywoodpelletmill@gmail.com

Skype: andy.li798

website: www.wood-pellet-mill.com

Ring Die Wood Pellet Mill

Brief Introduction to Ring Die Wood Pellet Mill
Ring die wood pellet mill is specially designed for mass industrial production of wood pellets. The raw materials are easy to obtain, like groundnut shell, sawdust, paddy straw, wheat straw, palm husk, rice husks, etc and many other agro and forestry wastes. The final pellets can be used for industrial boilers and large power plants as well as home heating.

Remarkable Features of Ring Die Wood Pellet Mill

1. Main drive adopts high accurate gear drive, with an output of about 20% higher than belt drive.
2. The drive part of the machine including motor optimize, the high quality SKF bearings and NAK oil seals ensure high efficient and steady driving with low noise.
3. The imperative feeder device is adopted, which making the machine operate smoothly as the material like wood sawdust, corn, wheat, and rice straw is very light, so they are needed to be pushed into pelletizing chamber by force.
4. Special design of feed conditioner adopts the frequency-conversion speed regulating control to guarantee wood pellets quality.
5. The ring die is made by international advanced technology, has long service life and ensure smoothly pelletizing and high quality.
6. The international advanced compensation type flexible coupling is of novel and compact structure, safety, low noise and less trouble.
7. Permanent magnet device can remove impurities in the pelletizing process.

Operating Instructions of Ring Die Wood Pellet Mill
◇ Have a better understanding of the pellet mill structure and performance, and strictly follow the operation instructions and professional technical personnels’ guidance.
◇ Pay attention to regular maintenance and repair so as to extend the machine service life.
◇ The operator should stay at the working area while pellet mill is under running condition.
◇ It’s wise to choose appropriate pellet mill according to different raw materials and capacity requirements. 

Ring Die Wood Pellet Mill Technical Parameter

Model	MZLH320	MZLH350	MZLH400	MZLH420	MZLH508	MZLH558
Power	37 kw	55 kw	75 kw	90 kw	132 kw	185 kw
Capacity	0.3~0.5 t/h	0.4~0.6 t/h	0.8~1 t/h	1~1.2 t/h	1.5~2.2 t/h	2.5~3.5 t/h
Dimension	2100*800*1300 mm	2200*900*1500 mm	2300*1000*2100 mm	2700*1100*1800 mm	2800*1200*1900 mm	2800*1500*2200 mm

For more, pls feel free to contact Anna

Email: hotamisywoodpelletmill@gmail.com

website: http://www.wood-pellet-mill.com/product/wood-pellet-mill/ring-die-wood-pellet-mill.html